ATO Lab Plus Atomizer

Quick production of high quality metal powders.

Build Volume

Dimensions

1994x813x1138 mm

Technology

Ultrasonic atomization

ATO LAB Plus is a unique compact machine for metal powders production using the latest ultrasonic atomization technology. This revolutionary solution enables the rapid production of metal powders with a narrow particle size distribution. ATO LAB Plus can produce several hundred grams of metal powder per hour with particle sizes ranging from 20 to 120 microns. The hermetically sealed process chamber allows the production of powders of reactive metals and their alloys such as titanium or aluminum. The production is based on ultrasonic atomization technology. In this way powders can be produced with almost any particle size limitation. The ATO LAB Plus has compact dimensions, which allow it to be used efficiently even in small research laboratories. The ATO LAB Plus is no larger than an ordinary office cupboard. ATO LAB Plus is equipped with specialized, versatile and user-friendly software, and the operator can control the process from the touch screen display. The main objective was to create a system that can be used even by a novice. The new MBRFS module provides greater efficiency with a multiple bar feed mechanism, an automatic magazine feeder for the use of multiple bars n a single atomization process.

ATO INSIDE

REACTIVE AND NON-REACTIVE METALS

ATO LAB Plus can produce several hundred grams of metal powder per hour with particle sizes from 20 to 120 microns. The hermetically sealed process chamber allows the production of powders of reactive metals and their alloys such as: titanium or aluminum.

LOW WASTE

ATO LAB atomizer is a new way of creating high quality metal powders. This method is based on a special technology that was developed for universities, research departments and service bureaus. However, due to their reliability and efficiency, these atomizers have also found applications in industry.

OPEN ATOMIZATION PARAMETERS

ATO Lab Plus is specifically designed to eliminate the limitations of automation. The device has a compact size, so it can be used even in confined spaces. It is equipped with innovative technology and does not require complex infrastructure, thus reducing operating costs and providing a quick return on investment.

ULTRASONIC POWDER ATOMIZATION TECHNOLOGY

Ultrasonic vibration technology is used to break molten metal into small droplets, which rapidly solidify into metal powder in an inert gas atmosphere. The metal powder size produced depends on the frequency of the ultrasonic waves, with higher frequencies producing smaller particles and lower frequencies producing larger particles. Factors affecting particle size and distribution are viscosity, density, ultrasonic amplitude and atomizer design. Ultrasonic atomization of metal powder using ATO technology is a process in which metal powder is melted using an electric arc. Ultrasonic vibrations are then transmitted into the molten metal, creating capillary waves. These waves eject metal droplets, which are rounded and cooled before being collected and sorted. The result is almost perfectly spherical metal droplets.

METAL POWDER MAIN APPLICATIONS

The resulting metal powders are used for 3D printers using Laser Powder Bed Fusion (LPBF) technology, also known as Selective Laser Melting (SLM). This is a metal 3D printing technology that uses a high-powered laser to selectively melt and sinter metal powder particles together to create a solid part. In this technology, a layer of metal powder with a standard particle distribution of 10-60 microns is applied to the working platform. A powerful laser is then used to selectively melt and sinter the powder particles together, layer by layer, until the part is complete. The process is performed in a controlled atmosphere to prevent oxidation and ensure high quality parts are produced. LPBF/SLM is used in a variety of industries including aviation, automotive, medical and industrial manufacturing. It is especially useful in applications that require high strength and high temperature resistant parts with complex geometries.

Another area of application is Direct Energy Deposition technology. DED is a 3D printing technology that uses a high-energy source such as a laser or electron beam to melt and deposit metal powders or wires onto a substrate. This technology is capable of producing metal parts with high strength, high density and complex geometries. DED is used in various industries such as repair and maintenance to refurbish damaged turbine blades or engine parts.

ATO LAB PLUS ADVANTAGES

ATO Lab Plus is a device that can help you increase your efficiency and save money. In terms of usability, the ATO Lab Plus has an intuitive control system with a clear interface and precise parameter control. Operators can easily adjust parameters to achieve optimal powder properties for their specific needs. This ease of use makes the ATO Lab Plus ideal for research and development as well as industrial production on a large scale. The system is also equipped with a number of safety features, including a cooling water monitoring system, automatic gas shut-off valves and emergency stop buttons.

ATO PERIPHERALS

The ATO atomizers configuration is flexible and based on a patented ultrasonic atomization technology. The system can be easily customized to meet the individual needs of the customer. ATO is a modular system with the future potential to operate with sets of many units in an interconnected network.

Ultrasonic Atomization
Ultrasonic atomization is a powder production technique that uses high-frequency ultrasonic vibrations to break up a stream of molten metal into fine, spherical droplets. Once cooled, these droplets solidify into uniform metal powders with excellent flowability, making them ideal for additive manufacturing, powder metallurgy, and R&D applications.

Metal feedstock (wire, rod, or scrap) is melted using a controlled heat source such as an induction or TIG system.
The molten metal flows onto an ultrasonic vibrating surface (sonotrode).
High-frequency vibrations disrupt the liquid stream, atomizing it into a mist of fine droplets.
The droplets rapidly cool and solidify in an inert gas atmosphere, forming spherical metal powders.
The resulting powders are collected, sieved if necessary, and used directly for processes such as 3D printing, hot isostatic pressing, or alloy development.

Versatile Materials for Every Application

Aluminum and Al-based alloys

A lightweight aluminum alloy with good mechanical strength, corrosion resistance, and weldability, widely used in transportation and structural components.

Material: Aluminum 4047 Applications: Automotive engine parts, aerospace housings, lightweight structures
Properties: High wear resistance, good thermal conductivity, low density

A versatile aluminum alloy with excellent extrudability and surface finish, suitable for architectural and mechanical applications.

Material: Aluminum 6060 Applications: Structural profiles, heat exchangers, piping systems
Properties: Good corrosion resistance, medium strength, excellent surface quality

Titanium and Ti alloys

A high-strength titanium alloy combining low density with excellent corrosion resistance, used in both biomedical and aerospace applications.

Material: Ti-6Al-4V (Grade 5) Applications: Aerospace fasteners, orthopedic implants, marine hardware
Properties: High strength-to-weight ratio, biocompatibility, excellent fatigue resistance

Stainless steels

A corrosion-resistant austenitic stainless steel with excellent mechanical properties, suitable for demanding environments in marine, medical, and food processing industries.

Material: 316L (Stainless Steel) Applications: Marine equipment, surgical tools, food processing machinery
Properties: Excellent corrosion resistance, high ductility, biocompatible

Nickel-based superalloys

A nickel-based superalloy with outstanding resistance to oxidation and corrosion at elevated temperatures, used in aerospace and chemical industries.

Material: Inconel 625 Applications: Gas turbines, aerospace engines, marine exhaust systems
Properties: Excellent fatigue resistance, oxidation resistance, high-temperature strength

A high-performance nickel-based alloy optimized for creep resistance and stability in high-temperature conditions.

Material: Haynes 282 Applications: Aerospace turbines, industrial gas turbines, high-temperature structural components
Properties: High creep strength, good weldability, oxidation resistance

Magnesium

A lightweight magnesium alloy engineered for aerospace and defense applications, offering a balance of strength and corrosion resistance.

Material: WE43 (Magnesium Alloy) Applications: Aerospace components, defense systems, motorsport applications
Properties: Low density, good mechanical strength, heat resistance

Copper and Copper alloys

A pure copper material with excellent thermal and electrical conductivity, suitable for additive manufacturing of functional parts.

Material: Copper (Cu) Applications: Electrical conductors, heat exchangers, induction coils
Properties: High electrical conductivity, high thermal conductivity, antimicrobial surface

Niobium and refractory or high-temperature metals / powders

A refractory metal with excellent corrosion resistance and high melting point, ideal for advanced engineering applications.

Material: Niobium (Nb) Applications: Aerospace engines, superconducting magnets, chemical reactors
Properties: High melting point, corrosion resistance, biocompatibility

Zr-based Alloy

A zirconium-based alloy with strong corrosion resistance, suitable for harsh chemical and nuclear environments.

Material: Zr-based Alloy Applications: Nuclear reactors, chemical processing equipment, biomedical implants
Properties: High corrosion resistance, low neutron absorption, biocompatibility

Precious metals

A highly ductile and corrosion-resistant precious metal with excellent biocompatibility, often used in luxury, medical, and electronic applications.

Material: Gold (Au) Applications: Jewelry, dental implants, electronic connectors
Properties: Excellent corrosion resistance, high electrical conductivity, biocompatible

A dense, durable precious metal with outstanding catalytic properties and corrosion resistance, widely used in chemical and medical industries.

Material: Platinum (Pt) Applications: Catalytic converters, medical devices, laboratory equipment
Properties: High melting point, chemical stability, excellent corrosion resistance

A rare and extremely hard precious metal with exceptional wear resistance and strength, used in high-performance and decorative applications.

Material: Iridium (Ir) Applications: Spark plugs, crucibles, medical implants
Properties: Extremely high corrosion resistance, hardness, high melting point

A precious metal with strong wear resistance and unique catalytic properties, often used in specialty alloys and electronics.

Material: Palladium (Pd) Applications: Electronics, fuel cells, catalytic converters
Properties: Excellent corrosion resistance, hydrogen absorption, catalytic activity

Use Cases

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Most asked questions

Frequently asked questions

The A30 Metal 3D Printer supports a wide range of metal powders, including stainless steel, titanium, Inconel, cobalt chrome, aluminum, and more, giving you the flexibility to choose the right material for your project.

The A30 stands out for its compact size, making it perfect for small labs and tight spaces. Its 200W laser and energy-efficient design ensure high-quality, precise prints while keeping operating costs low.

With a maximum scanning speed of up to 10 m/s (32.8 ft/s), the A30 is designed for fast, efficient production to help meet your project deadlines.

Maintenance is straightforward and minimal, thanks to the robust build and high-quality industrial components. Regular checks and standard upkeep will keep it running smoothly, saving you time and effort.

The A30 has a compact build volume of Ø30 x 60 mm (Ø1.2 x 2.4 in), ideal for producing small, detailed parts such as prototypes, custom components, and educational models.

Yes, the A30 Metal 3D Printer is designed for simple setup and user-friendly operation. It fits through standard doors and elevators, making it easy to install in most lab or workshop environments.

ATO Lab Plus Atomizer

ATO INSIDE

REACTIVE AND NON-REACTIVE METALS

LOW WASTE

ULTRASONIC POWDER ATOMIZATION TECHNOLOGY

METAL POWDER MAIN APPLICATIONS

ATO LAB PLUS ADVANTAGES

ATO PERIPHERALS

Versatile Materials for Every Application

Use Cases

Aerospace & Automotive R&D

Additive Manufacturing Powder Production

Custom Alloy Development

Biomedical Applications

Education & Training

Products created with 3D Printer

Discover Additive Technologies

Connect With 3D Print

Frequently asked questions

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