Build Volume
Dimensions
Technology
Introducing FLIGHT® 252P Series. The implementation of innovative FLIGHT® Technology on the 252P super-temperature capable platform offers a powerful and compact machine solution for material development, providing enhanced part features as well as an improved cost-performance ratio.
Discover FLIGHT® 252P Series System
Breakout Station
The build cartridge is moved to the breakout station via the conveyor system. The Breakout Station is fully enclosed and is accessed through multiple glove boxes on the front and back of the station, allowing the capability of multiple operators while retaining a clean working environment. The built-in air-guns allow for gentle powder removal and detailed cleaning.
Powder Management System (PMS)
Integrated with multiple powder handling processes, including used powder recycling & storage, new powder supply, high-speed mixing, and powder sieving, the robust PMS system enables a streamlined material workflow with minimum downtime of the SLS 3D printer, improved throughput, and lower cost per part.
Powder Delivery Unit (PDU)
The PMS system can also be paired with a mobile Powder Delivery Unit (PDU), which transports the prepared powder directly to the SLS laser 3D printer. Once there, the PDU’s integrated pump transfers the powder into the printer’s powder feed cartridge.
Powerful + Versatile
Equipped with an increased energy absorption fiber laser, paired with truly open parameters, the FLIGHT® 252P Series is capable of accessing a much wider range of processable materials and operational flexibility compared to standard laser sintering systems, allowing complete freedom of material and application development.
Fiber Laser
The SLS 3D printer is equipped with a powerful fiber laser instead of the standard CO2 laser. This enables the 3D printer polymer to deliver significantly increased power to the powder bed, thanks to the more robust and stable nature of the fiber laser. It also provides improved laser longevity, which is key when considering ROI for manufacturing applications. With the ultra-fine fiber laser spot size, the FLIGHT® 252P Series produces parts with improved feature detail compared to other standard plastic laser sintering technologies.
High Temperature
The FLIGHT® 252P Series offers two configurations capable of achieving processing chamber temperatures from up to 220°C (HT) to 280°C (ST). Enhanced thermal controls, temperature-shielded components, and enhanced parameters offer customers the ability to process high-performance polymer materials such as PEEK 3D printing, nylon 3D printer, and polypropylene 3D printer materials with excellent results.
Industrial Applications with Flight® 252P Series
The optimal performance of FLIGHT® 252P Series combining high-temperature capabilities and high feature resolution has opened up many potentials for new polymer materials development to expand new markets and applications.
Mini-drone Components
Machine: FLIGHT® HT252PYZH is a professional part supplier for electronic designer models like RC cars and mini-drones. The parts usually involve intricate details which need to withstand extreme conditions, including collision and drops. This series produced end-use mini-drone frame part is fabricated with FS3300PA-F material on the FLIGHT® HT252P; it showcases high accuracy detail features for assembly and strong mechanical properties in operation.
Engine Intake Manifold
Machine: FLIGHT® HT252PThis intake manifold module is designed for functional testing on a passenger vehicle engine system. With advanced additive technology, engineers are able to create the new design according to the dynamic boundary conditions of the engine and fabricate in one piece without the need to split the part into multiple sections for production and assembly using conventional processes. Fabricated with customized PA6 with glass bead-filled material, the intake manifold module meets the high-temperature and pressure requirements.
Produce flight-certified, lightweight structural parts using high-performance polymers. The 252P’s elevated chamber temperatures (up to 280 °C) enable materials like PA6, PPS, PEKK, and PAEK—ideal for components undergoing thermal or aerodynamic testing.
Manufacture complex, heat-resistant engine-bay components—such as adaptor pipes built in a single print in ~10 hours—as well as small-batch custom ducts and housings with integrated functionality. The open platform allows optimized design and vibration durability.
Develop enclosures, fixtures, and components that require ESD protection, high thermal stability, and chemical resistance—perfect for medical electronics or rugged industrial setups.
Lab environments benefit from the 252P’s open-parameter architecture and fiber-based Flight® technology, enabling faster scanning, finer features, and flexible material testing with advanced powders like FS3201PA-F and FS2300PA-F.
Produce patient-specific orthotic supports, durable prosthetics, and surgical tools with fine accuracy and customized fit. The machine’s compact footprint and high-temp capability support R&D and end-use manufacturing alike.
Create highly stable, flame-retardant parts such as outlet ducts using PPS, meeting strict standards for insulation, corrosion resistance, and precision. Approved components for railway systems underscore its industrial reliability.
