Farsoon FLIGHT® HT1001P: Advanced High-Temperature SLS 3D Printer for Polymer Printing

High-speed, industry-leading productivity for large-sized parts.

Build Volume

1000×500×450 mm

Dimensions

2960×2375×2185 mm (Build Station only), 5820×2375×2185 (Full Module)

Technology

SLS

Quad-Fiber Laser for Maximum Productivity The innovative application of high-speed FLIGHT® Technology on the HT1001P CAMS platform boosts industry-leading productivity for large-sized parts. Featuring an expanded build cylinder measuring 1000mm×500mm×450mm and powerful dual or quad 300-watt fiber lasers, the FLIGHT® HT1001P creates two or four ultra-fine laser spots with a fast scanning speed of up to 20m/s (66ft/s) for each. The continuous batch production capability significantly improves machine uptime and offers up to 10 times throughput yield per floor area compared to standard SLS 3D printers within the same time frame.

Cartridge Transportation Cart
The cartridge transportation cart is used for loading and extracting the build cartridge from the FLIGHT® HT1001P system. It can be magnetically secured to the loading or cooling station, preventing any undesirable movement during the build cartridge transition.

Loading Station
The loading station module of the FLIGHT® HT1001P is located at the left side of the system. The build cartridge is loaded via the electric door with an integrated semi-automated conveyor to the designated location. The user can then start the pre-heat process of the build cartridge in the loading station according to the operating temperature needs.

Build Station
The build station module is where the sintering process takes place. Once the build cartridge is in place, the build packet files are loaded into Farsoon’s BuildStar™ operating software, and the build process begins. The selective laser sintering 3D printer ensures efficient polymer 3D printing using materials like nylon, TPU, PEEK, and more.

Cooling Station
Upon build completion, the build cartridge is conveyed to the cooling station, where it will be allowed to cool under an inert atmosphere to control oxidation and part stability. The conveniently located control panel allows the user to program the cool-down environment and control movement on the conveyor.

Powder Delivery System
The powder is delivered by a highly efficient top-feed and roller-based recoating system, and the parts are fused using a fully digital multi-laser/multi-scanning system that offers tremendous productivity for SLS 3D printing applications. Whether for nylon 3D printing, TPU 3D printing, or PEEK 3D printing, the FLIGHT® HT1001P ensures high-quality results.

Breakout Station
The build cartridge is moved to the breakout station via the conveyor system. The breakout station is fully enclosed and accessed through multiple glove boxes, allowing for multiple operators while retaining a clean working environment. Built-in air-guns allow for gentle powder removal and detailed cleaning.

Vacuum Cleaner
The breakout station features a vacuum hose that allows the user to gently remove excess powder. The excess powder can then be recycled or discarded. powder. The excess powder can then be recycled or discarded.

Open & Modular

The FLIGHT® HT1001P, like all Farsoon systems, is fully open. This means it’s an open material model, allowing users to fine-tune processing parameters for polymer 3D printing and third-party materials. The system’s modular design also allows for easy future upgrades and integration into existing production lines.

Powder Management

Designed for industrial-scale manufacturing, the FLIGHT® HT1001P system features a comprehensive, closed-loop powder handling system, offering enhanced automation and minimal operator interaction with the powder. The highly efficient top-feed powder delivery, robust roller recoating system, and fully enclosed de-powdering station streamline material workflow, improving productivity, safety, and ease of operation.

Quality Engineering Parts

The FLIGHT® HT1001P is capable of achieving chamber temperatures of up to 220℃, enabling the processing of high-temperature engineering materials such as PA6 and PA66 for direct-use end parts. The system’s patented multi-zone heater and intelligent temperature control ensure uniform thermal distribution, delivering consistent mechanical properties and surface quality for 3D printing polymer materials.

Industrial Applications with FLIGHT® HT1001P

With its large build envelope and high-speed sintering capabilities, the FLIGHT® HT1001P offers enhanced productivity for industrial-scale SLS 3D printing. From automotive to aerospace applications, the system delivers faster turnover rates and reduced costs, offering higher ROI for end-use parts.

Automotive Spoiler Assembly

Machine: FLIGHT® HT1001P-4

Material: FS3201PA-F (PA12)

Size: 896 x 191 x 150 mm and 922 x 238 x 91 mm

In collaboration with SAPW Automotive, this spoiler assembly designed for the new generation electric car features over sized length, multi-directional connections and structure features. Additively produced on Farsoon FLIGHT® HT1001P-4, this functional prototype can achieve optimal size accuracy for excellent matching, accelerated production cycle and strong mechanical properties; making it the perfect option for design verification during the vehicle development iteration.

Truck Air Inlet System Component

Machine: FLIGHT® HT1001P-4

Material: FS3401GB-F (PA12 with Glass Bead filled)

Size: 901×155×372mm

Build Time: 10 Hours

The Truck Air Inlet System Component is designed for functional verification and fabricated in a single piece in 10 hours using Farsoon’s FLIGHT® HT1001P-4. The produced part showcases high mechanical properties,size-precision at a significant reduced cost compared to traditional manufacturing.

Brand: Farsoon Technologies

Build Volume: 1000×500×450 mm

Technology: SLS

Laser Type: Fiber Laser, 2×300W, Fiber Laser, 4×300W

Software: BuildStar, MakeStar®

File Format: STL

Dimensions: 2960×2375×2185 mm (Build Station only), 5820×2375×2185 (Full Module)

Weight: 3500 kg (Build Station only), 5000 kg (Full Module)

Layer Thickness: 0.06~0.3 mm

Build Material: FS4200PA-F, FS3300PA-F, FS3201PA-F, FS3401GB-F, FS6140GF-F, WANFAB-PU95AB, Ultrasint@ TPU88A black, LUVOSINT® TPU X92A-1064 WT, more materials to come

Printing Materials: Plastic Nylon Powders

Scanner: High-precision three-axis digital galvo system

Scanning Speed: Max. 15.2 m/s (49.9 ft/s)

Max. Chamber Temperature: 280°C ( 536℉ ), 220°C ( 428℉ )

Thermal Field Control: Multi-zone heater & Intelligent temperature control systems

Temperature Regulation: Continuous real-time build surface temperature monitoring & optimization

Operating system: 64 bit Windows 10

Key Software Features: Open machine key parameters, Real-time build parameter modification, Three-dimensional visualization, Diagnostic functions

Power Supply: EUR/China: 380-400V, 50/60Hz, three-phase US: transformer sold with machine

Operating Ambient Temperature: 22-28°C (71.6-82.4℉)

SLS (Selective Laser Sintering)
SLS is an additive manufacturing method that uses a laser to fuse powdered materials into solid parts. It’s widely used for producing durable, functional prototypes and end-use components.

A thin layer of thermoplastic powder is spread over the build platform.
A laser selectively sinters (heats and fuses) the powder based on the 3D model’s cross-section.
The platform lowers, a new layer of powder is added, and the process repeats.
After printing, parts are cooled, removed, and cleaned from surrounding powder.

Versatile Materials for Every Application

FS4200PA-F

A high-performance PA12 (nylon-12) powder known for its excellent mechanical strength, thermal resistance, and chemical durability. Ideal for functional prototypes and end-use parts across various industries.

Applications: Automotive housings, structural brackets, consumer products
Properties: High stiffness and toughness, good surface finish, excellent dimensional stability

FS3300PA-F

A standard PA12 material optimized for consistent SLS printing performance with a good balance of strength, ductility, and heat resistance.

Applications: Functional prototypes, mechanical parts, jigs and fixtures
Properties: Well-balanced mechanical properties, good accuracy, high productivity

FS3201PA-F

A cost-effective PA12-based material with moderate mechanical strength and good printability. Suitable for general-purpose applications where performance and economics must be balanced.

Applications: Prototype models, simple housings, educational projects
Properties: Easy to process, decent strength, high powder recyclability

FS3401GB-F

A glass bead–filled PA12 offering enhanced stiffness and dimensional stability. Ideal for applications requiring low warpage and heat resistance.

Applications: Functional automotive parts, housings, electrical components
Properties: High rigidity, good thermal performance, low shrinkage

FS6140GF-F

A glass fiber–reinforced PA6 powder with excellent mechanical strength and thermal performance. Suitable for structural and load-bearing parts in demanding environments.

Applications: Automotive brackets, engine bay parts, functional tooling
Properties: High heat deflection, strong under mechanical stress, excellent dimensional stability

WANFAB-PU95AB

A flexible polyurethane-based material (TPU) designed for durability, elasticity, and abrasion resistance. Offers rubber-like behavior for dynamic applications.

Applications: Gaskets, seals, protective covers, footwear
Properties: High elongation, good tear resistance, smooth surface finish

Ultrasint® TPU88A Black

A high-performance thermoplastic polyurethane with excellent elastic recovery, softness, and resistance to wear and impact. Developed for production-grade flexible parts.

Applications: Protective gear, impact-absorbing elements, orthopedic devices
Properties: Shore 88A hardness, UV-stable black color, fatigue and abrasion resistance

LUVOSINT® TPU X92A-1064 WT

A TPU powder with Shore 92A hardness, combining flexibility and mechanical strength for industrial and wearable applications.

Applications: Flexible connectors, bellows, soft-touch components
Properties: Excellent elasticity, high impact resistance, consistent part performance

Use Cases

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Most asked questions

Frequently asked questions

The A30 Metal 3D Printer supports a wide range of metal powders, including stainless steel, titanium, Inconel, cobalt chrome, aluminum, and more, giving you the flexibility to choose the right material for your project.

The A30 stands out for its compact size, making it perfect for small labs and tight spaces. Its 200W laser and energy-efficient design ensure high-quality, precise prints while keeping operating costs low.

With a maximum scanning speed of up to 10 m/s (32.8 ft/s), the A30 is designed for fast, efficient production to help meet your project deadlines.

Maintenance is straightforward and minimal, thanks to the robust build and high-quality industrial components. Regular checks and standard upkeep will keep it running smoothly, saving you time and effort.

The A30 has a compact build volume of Ø30 x 60 mm (Ø1.2 x 2.4 in), ideal for producing small, detailed parts such as prototypes, custom components, and educational models.

Yes, the A30 Metal 3D Printer is designed for simple setup and user-friendly operation. It fits through standard doors and elevators, making it easy to install in most lab or workshop environments.

Farsoon FLIGHT® HT1001P: Advanced High-Temperature SLS 3D Printer for Polymer Printing

Versatile Materials for Every Application

Use Cases

Aerospace & Space Hardware

Automotive & Mobility

Large-Scale Industrial Production

Advanced Materials & High-Temperature Parts

Modular & Integrable Production Lines

Products created with 3D Printer

Discover Additive Technologies

Connect With 3D Print

Frequently asked questions

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