ATO Lab Plus
Compact ultrasonic metal powder atomizer
ATO Lab Plus is a compact machine for producing metal powders by ultrasonic atomization. It produces several hundred grams of powder per hour with particle sizes from 20 to 120 µm.
Overview
ATO Lab Plus produces metal powders with a narrow particle size distribution: several hundred grams per hour, with particle sizes from 20 to 120 µm. The hermetically sealed process chamber allows production of powders of reactive metals and their alloys, such as titanium or aluminum.
The metal is melted by an electric arc (TIG); ultrasonic vibrations then create capillary waves in the melt that eject droplets, which solidify in an inert gas atmosphere into almost perfectly spherical particles. Particle size depends on the ultrasonic frequency.
The process is controlled from a touch screen with dedicated software designed to be usable even by a novice operator. The MBRFS module adds an automatic magazine feeder for several rods in a single atomization run. The system was developed for universities, research departments and service bureaus and is also used in industry.
Key features
- Particle size 20–120 µm, narrow PSD, spherical particle shape
- Sealed chamber for reactive metals (Ti, Al and Zr alloys)
- O₂ level < 150 ppm, protective atmosphere ready in < 5 min
- 35 kHz ultrasonic frequency (upgrade to higher frequency available)
- Touch screen control and MBRFS module for multiple rod feeding
- Cooling water monitoring, automatic gas shut-off valves, emergency stop
Technical specifications
Applications
With 3D Print
- Delivery and installation in Yerevan
- On-site start-up
- Maintenance and repair in Armenia
- Advice on your task
Frequently asked questions
What particle size does ATO Lab Plus produce?
20–120 µm with a narrow distribution, at several hundred grams of powder per hour.
Can ATO Lab Plus process reactive metals?
Yes. The sealed chamber allows atomization of reactive metals and alloys, such as Ti, Al and Zr alloys and intermetallics like TiAl, NiAl and NiTi.
Which technologies are the powders suitable for?
For LPBF/SLM metal 3D printing and Directed Energy Deposition (DED).
From this section
ATO powder atomizers →
ATO Clean Ultrasonic Cleaner
Ultrasonic cleaner for ATO atomizer components
Details →
ATO Cast Induction Vacuum Casting Furnace
Compact induction vacuum casting furnace
Details →
ATO Sieve Powder Sieving Station
Metal powder sieving station for additive manufacturing
Details →
ATO Induction Melting System (IMS)
Induction melting module for ATO ultrasonic metal atomizers
Details →What do you need to print?
A printer, materials or parts. Tell us the task and we will reply with a recommendation and a price.
Engineering City, Bagrevand St 21/1, Nor Nork, 0062 Yerevan, Armenia